Fume Extraction

We specialise in providing advanced fume extraction systems tailored to various industries. Our solutions ensure clean air, regulatory compliance, and workplace safety. From design to installation and maintenance, we deliver reliable systems to protect employees and the environment.

By investing in a professionally designed and maintained fume extraction system, businesses can comply with health and safety regulations, protect employees from respiratory hazards, enhance air quality, and increase overall productivity. Reliable fume extraction solutions are essential for fostering a safe and sustainable industrial operation.

Industrial fume extraction systems work by capturing, filtering, and exhausting harmful fumes and airborne contaminants generated during industrial processes. The goal is to ensure clean air, protect worker health, and maintain compliance with safety regulations. Here’s how these systems operate:

1. Capture at the Source

• Hoods or Extraction Arms: Fume extraction begins at the source using hoods, extraction arms, or downdraft tables. These components are positioned close to the emission point to capture fumes immediately, preventing their spread.

• Enclosures: In some cases, partial or full enclosures are used to contain fumes more effectively.

2. Airflow Transport

• Ductwork: The captured fumes are transported through a network of ducts. The system uses fans or blowers to create negative pressure, ensuring the efficient movement of air.

• Airflow Design: Proper airflow design is critical to maintain efficiency and prevent leaks or blockages in the ducting.

3. Filtration and Purification

• Filtration Units: Fumes pass through a filtration system designed to remove harmful particles, gases, or vapors. Types of filters include:

  • HEPA Filters: Capture fine particulate matter.

  • Carbon Filters: Absorb gases and chemical vapors.

  • Cyclone Separators: Remove larger particulates through centrifugal force.

• Multi-Stage Filtration: Some systems use multiple filters to handle complex contaminants.

4. Exhaust or Recirculation

• Exhaust Outside: Cleaned air is often vented outside, ensuring no harmful contaminants remain in the workspace.

• Recirculated Air: In some cases, filtered air is recirculated back into the workspace if it's safe and energy-efficient to do so.

5. Monitoring and Maintenance

• Sensors and Controls: Many systems include sensors to monitor airflow, pressure, and filter performance, ensuring optimal operation.

• Regular Maintenance: Filters, ducts, and fans are inspected and cleaned regularly to prevent clogging and ensure consistent performance.

Providing an ATEX-Compliant System

• To deliver an ATEX-compliant fume extraction system, our process ensures safety and reliability in explosive atmospheres:

  1. Assessment and Consultation
     We start by evaluating the customer’s site to identify ATEX zones and assess the risks of explosive fumes. This includes understanding the materials involved, environmental conditions, and workflow.

  2. Customised System Design
     Based on the assessment, we design a tailored system using ATEX-certified components, including explosion-proof fans, filters, ducting, and control panels. All designs comply with ATEX directives and industry standards.

  3. Installation and Integration
     Our experienced technicians install the system, ensuring seamless integration with existing processes. We implement explosion isolation devices, such as venting panels or flameless venting, to mitigate risks.

  4. Testing and Certification
     Before handover, we conduct rigorous testing to confirm compliance with ATEX requirements. We provide detailed documentation, including ATEX certification, operational manuals, and maintenance guidelines.

  5. Ongoing Support
     We offer maintenance, inspections, and LEV testing to ensure the system remains efficient, safe, and compliant over its lifecycle.

  By prioritising safety and compliance, we provide robust ATEX systems that protect personnel, facilities, and operations in hazardous environments.

Applications

Industrial fume extraction systems are used in:

• Welding: To remove metal fumes and particulate matter.

• Soldering: To capture flux residues and fumes.

• Chemical Processing: To extract toxic vapors and gases.

• Manufacturing: For handling by-products like dust, smoke, and fumes.

By efficiently removing harmful contaminants, industrial fume extraction systems protect employee health, improve air quality, and enhance workplace safety.